Senior Staff Engineer, Manufacturing.
We are seeking a highly motivated and technically accomplished Senior Staff Engineer to join our advanced manufacturing team focused on Hip Stem and Acetabular Cup production.
This is a strategic, hands-on leadership role, offering exposure to cutting-edge manufacturing disciplines such as automation, robotics, thermal coatings, automated inspection, and continuous process improvement.
The ideal candidate thrives in a fast-paced environment and brings strong problem-solving skills, technical expertise, and a commitment to excellence.
Key Responsibilities Provide technical leadership across complex manufacturing processes, delivering innovative solutions that enhance product quality and operational performance.
Build deep technical knowledge of best practices within the medical device industry, leveraging internal expertise and external networks including academic, divisional, and supplier partnerships.
Drive a culture of high engagement and continuous development by mentoring and supporting a team of engineers through structured technical guidance.
Lead root cause analysis and the development of robust solutions to technical challenges across automated and manual processes.
Own system-level design strategy and oversee the design, development, testing, and refinement of manufacturing systems, sub-systems, and components.
Identify and implement process improvements and procedural changes to support operational excellence and compliance.
Act as a trusted technical advisor, providing direction and mentorship to engineering teams while collaborating cross-functionally to support business goals.
Qualifications & Experience Level 8 Honours Degree in an Engineering discipline.
6 plus years manufacturing experience with increasing levels of responsibility Advanced qualifications highly desirable (Master's, PhD, or Six Sigma Black Belt).
Proven experience in thermal spray coatings, deposition technologies, or materials science is a distinct advantage.
Demonstrated success in leading cross-functional engineering teams within high-tech or regulated manufacturing environments.
Strong analytical and decision-making skills with a proven ability to manage multiple priorities in a dynamic, results-driven setting.
Exceptional communication and influencing skills, with the confidence to engage with stakeholders at all levels, both internally and externally.
A proactive mindset with a focus on innovation, quality, and continuous improvement.
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