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Lean manufacturing (vps) and digitalisation manager

Tuam
Valeo
Manufacturing
Posted: 13 January
Offer description

Lean Manufacturing (VPS) and Digitalisation Manager
Join to apply for the Lean Manufacturing (VPS) and Digitalisation Manager role at Valeo
Key Responsibilities

Lead and champion the implementation of a comprehensive Lean strategy (e.g., 5S, TPM, SMED, Value Stream Mapping, Kanban, Standard Work) across all production areas.
Conduct hands‑on Gemba walks and process analysis to identify waste and bottlenecks in current production flows.
Lead Kaizen events and workshops, coaching local teams to develop a sustainable continuous improvement culture.
Define and track key performance indicators (KPIs) related to productivity, OEE, scrap reduction, and quality.
Identify opportunities to integrate digital technologies (e.g., IoT sensors, data analytics, MES/MOM systems, machine learning) to enhance manufacturing processes.
Hands‑on development and deployment of software solutions, including programming, scripting, and system integration, for shop‑floor applications.
Manage the selection, deployment, and integration of new digital tools and automated systems into the existing production environment.
Ensure data integrity and establish robust reporting dashboards for real‑time performance monitoring.
Lead the site in driving best practice and facilitate vision of a digital factory adoption.
Work directly with Quality and Production teams to solve complex manufacturing problems using structured problem‑solving methodologies (e.g., PDCA, 8D, Fishbone analysis).
Develop and implement strategies to reduce process variation and improve first‑pass yield (FPY).
Ensure successful transfer of new processes (Lean and Digital) from pilot to full production scale.

Required Qualifications and Experience

Education: Bachelor's degree in Engineering (Industrial, Manufacturing, Computer Science, or related field).
Manufacturing Experience: Minimum of 5 years of hands‑on experience in a high‑volume manufacturing or production environment.
Lean Experience: Proven expertise in deploying and sustaining Lean methodologies.
Digital Experience: 3+ years of experience in deploying digitalization projects (e.g., MES, SCADA, IoT) in a manufacturing context.
Technical Skills (Programming): Demonstrated proficiency in at least one modern programming language (e.g., Python, C#, Java) or scripting for industrial automation and data processing.

Core Competencies

Production Acumen: Deep, practical understanding of manufacturing operations, capable of operating effectively on the production floor.
Leadership: Ability to lead cross‑functional teams and mentor junior staff in both Lean and Digital skills.
Problem‑Solving: Excellent analytical skills with a focus on root‑cause analysis and data‑driven decision‑making.
Communication: Strong ability to communicate complex technical and process concepts to all organizational levels, from operators to senior management.
Adaptability: Comfortable managing projects that blend traditional process improvement with emerging technology.

Seniority Level
Mid‑Senior level
Employment Type
Full‑time
Job Function
Management and Manufacturing
Industry
Motor Vehicle Parts Manufacturing
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