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Process development engineer

Cork
Morgan Mckinley
Development engineer
€80,000 - €100,000 a year
Posted: 17 July
Offer description

We are seeking an experienced Process Engineer to join our client in the medical device space, working collaboratively with R&D and Manufacturing to design and implement advanced, high-performance manufacturing processes for medical device production. This role involves active participation in multiple projects focused on the development, automation, and testing of medical devices, taking process and equipment concepts through to full-scale implementation on the manufacturing floor.

Key Responsibilities:

* Design and develop robust, high-yield manufacturing processes that ensure consistent product quality.
* Optimize equipment and process technologies to support the successful transfer of reliable, efficient processes into full-scale manufacturing.
* Collaborate with R&D teams to support the design and seamless transition of new medical devices from development through validation and into production.
* Manage and support external vendors in the design, build, and installation of manufacturing equipment—from initial concept through to factory integration.
* Drive continuous improvement and innovation in existing equipment and processes to support New Product Introductions (NPIs).
* Prepare and maintain detailed process and manufacturing documentation.
* Author and execute validation and qualification protocols (IQ/OQ/PQ) for equipment and processes.
* Champion ongoing process improvement initiatives to ensure high standards of product quality and efficiency.
* Coordinate with cross-functional teams to support both current and future manufacturing needs.
* Act as a site-level expert in specific manufacturing technologies and support knowledge development within the team.
* Oversee the commissioning and scaling of new manufacturing technologies, with a focus on microcatheter production.
* Conduct risk assessments with Environmental Health & Safety (EHS) teams when introducing new equipment, materials, or chemicals to reduce environmental impact.

Qualifications & Experience:

* Bachelor’s degree (Level 8) in Engineering or Science (Manufacturing, Mechanical, Electronic, Production, or related disciplines).
* Minimum of 3 years of experience in the medical device industry.
* Strong interpersonal and communication skills, with demonstrated leadership qualities.
* Excellent analytical and problem-solving capabilities.
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