We are currently seeking a talented Process Development Engineer to join our team. This is an exciting opportunity for someone who wants to be part of a leading organization that excels in its field.
1. As a key member of the product development team, you will be responsible for developing and delivering complex acute ischemic stroke projects with significant technical challenges from initial concept through to commercialisation.
2. Work collaboratively with suppliers of raw materials and manufactured assemblies to ensure capable manufacturing processes (Design for Manufacture).
3. Evaluate critical to quality requirements for components used to build complex acute ischemic stroke devices and translate these requirements into component specifications that ensure components are manufacturable and performance is maintained consistently.
4. Assess new and existing raw materials, component, and assembly suppliers for technical and manufacturing capabilities.
5. Drive process/product improvements (design for manufacture/design for assembly) related to sub-assembly or component usage or design.
6. Manage prototype builds to support characterization and develop assessment strategies.
7. Develop strategies to characterize and validate new and improved manufacturing processes and components on external supplier manufacturing line and pilot lines.
8. Collaborate with suppliers and incoming inspection laboratories to develop, validate, and ensure appropriate inspection methods and controls are in place for components and finished devices.
9. Identify project risks and develop mitigation strategies to ensure supply, quality and timelines are met.
10. Monitor supplier performance and provide technical support to resolve issues.
Requirements:
11. Degree in Mechanical or Biomedical Engineering or equivalent.
12. At least 5-7 years of medical device medical process/device design and development experience in a regulated environment.
13. Prior experience in medical device catheter process design and/or manufacturing is highly desirable.
14. Understanding of product lifecycle and validation requirements for new product introduction.
15. Experienced in developing validation strategies for equipment or processes, including preparation of FMEA's protocols and reports.
16. Proficiency in structured problem-solving approaches (e.g. Six Sigma, DMAIC)
17. Project Management experience, developing project schedules and managing resources and execution.
18. Experience in managing technical relationships with external suppliers and OEM is preferred.
19. Design tools and practices expertise including Design for Manufacture, Lean assembly, Solidworks, Prototyping and Test method development.
20. Strong understanding and proven experience using appropriate statistical tools throughout each project lifecycle stage.
21. High level of technical writing and reporting skills.