Process Development Engineer
Contract Type:
Contractor (Onsite)
Location:
Galway, Ireland
Role Overview:
We are seeking a skilled
Process Development Engineer
to support the development and optimisation of manufacturing processes in collaboration with R&D and production teams. The successful candidate will help ensure the seamless and efficient transition of new products into full-scale production, while maintaining a focus on quality, safety, and cost-effectiveness.
Key Responsibilities:
Technical Leadership:
* Provide expert-level technical support across process and product technologies.
* Lead efforts in process design, optimisation, validation, and troubleshooting.
* Offer mentorship and technical guidance to junior engineers and technicians.
Vendor and Equipment Collaboration:
* Work with internal teams and external suppliers to develop, modify, or source manufacturing equipment, tooling, and materials.
* Participate in equipment selection and qualification activities.
Process Optimisation & Problem Solving:
* Apply Six Sigma methodologies (DFSS/DMAIC) to improve and troubleshoot manufacturing processes.
* Plan and execute experiments to assess process capabilities and identify enhancements.
* Interpret test data and convert insights into actionable process improvements.
Process Introduction & Documentation:
* Oversee installation, calibration, risk assessments, and validation of new equipment and processes.
* Prepare and manage documentation aligned with quality and regulatory standards.
* Utilise Lean tools to drive efficiency and reduce process waste.
Validation & Compliance:
* Lead validation activities, including writing and executing IQ, OQ, PQ, TMV protocols and reports.
* Use PFMEAs and industry best practices to ensure compliance and robust validation execution.
Project Coordination:
* Support or lead process validation builds and manage the reporting and communication of results.
* Coordinate with cross-functional teams to ensure smooth project delivery.
Team Supervision:
* Provide day-to-day oversight and technical development support for one or more technicians.
Quality & Safety Focus:
* Promote a culture of safety and quality compliance across all activities.
* Ensure adherence to internal policies, regulatory requirements, and industry standards.
* Help build a strong awareness of quality responsibilities across the team.
Qualifications & Skills:
* Minimum Level 8 degree in Engineering or related discipline.
* SolidWorks experience is a significant advantage.
* Demonstrated experience in a manufacturing or product development environment.
* Strong understanding of validation protocols and regulatory compliance.
* Proven ability to analyse data, identify issues, and implement effective solutions.
* Experience with Lean, Six Sigma, or similar continuous improvement methodologies.