The Senior Polymer Processing Engineer is responsible for the implementation of fully qualified and documented processes. This involves transitioning new tooling programs, performing new mold and process improvement mold trials, troubleshooting production processes and auditing of production set-ups for adherence to the documented processes, and identifying automation and productivity improvement opportunities.
QUALIFICATIONS
* Minimum of 5 years' relevant experience in injection molding processing.
* Relevant 3
rd
level Qualifications, with a focus on plastics processing essential.
* Must have comprehensive knowledge and thorough understanding of injection molding process, machines, robotics, and auxiliary equipment.
* Knowledge of ISO standards, TQM, and GMP's is highly desirable.
* Ability to write reports, business correspondence, and procedure manuals.
* Ability to effectively present information and respond to questions from management, clients, customers, and manufacturing personnel.
* Ability to define problems, collect data, establish facts, and draw valid conclusions.
* Ability to take a systematic approach to process optimisation and problem solving.
* Experienced with hot runner systems and knowledgeable in precision injection mould tooling.
* Knowledge in resin structure and behavior when processed, including stress, orientation and melt rheology as well as resin drying and testing.
* Extensive hands-on experience with the entire injection moulding process, should be familiar with machinery up to a press capacity of 500 tons.
* Up-to-date knowledge of injection moulding machine technology and capabilities. Must be willing to attend appropriate seminars or classes to continually improve upon injection mould processing skills.
* Skilled in basic metrology; working knowledge of geometric tolerancing and ability to interpret drawings; and some experience in designing and perform DOE's and process statistical capability studies.
* Excellent organisational, planning, and analytical skills; strong knowledge of MS Word and Excel.
* Knowledge in mould design a must.