We are seeking an experienced Senior DeltaV Commissioning Engineer to lead the commissioning, startup, and optimization of Emerson DeltaV DCS systems within a regulated pharmaceutical manufacturing environment. This role is critical in ensuring automation systems are designed, tested, commissioned, and handed over in full compliance with GMP, GAMP 5, and validation lifecycle requirements.
The successful candidate will bring deep expertise in DeltaV configuration, FAT/SAT, loop checks, startup support, troubleshooting, and CQV execution, with proven experience delivering complex process automation projects across greenfield, brownfield, or expansion programs.
Key Responsibilities
Lead commissioning and startup activities for Emerson DeltaV systems across process, utilities, and packaging areas.
Execute and oversee:
Functional testing
Alarm testing
Interlock verification
Sequence testing
Support DeltaV system configuration and review including:
Modules
Control strategies
Batch logic
Phases / operations
Graphics
Historian interfaces
Recipe management
Coordinate FAT, SAT, commissioning test scripts, and punch list closure.
Work closely with process, CQV, CSV, and operations teams during startup and performance qualification phases.
Troubleshoot complex control system issues involving:
Field instrumentation
Network communications
Third-party skid integrations
OPC / Modbus interfaces
PLC handshakes
Support integration of OEM skids and packaged equipment into DeltaV architecture.
Ensure all commissioning documentation is completed to GDP and GMP standards.
Lead deviation resolution, root cause analysis, and corrective actions during startup.
Mentor junior automation and commissioning engineers on DeltaV best practices.
Support project schedule recovery and critical path commissioning activities.
Required Qualifications
Bachelor’s degree in Electrical Engineering, Automation, Chemical Engineering, Instrumentation, or related discipline.
7+ years of DeltaV automation and commissioning experience in pharmaceutical, biotech, or life sciences manufacturing.
Electronic marshalling (CHARMs preferred)
SIS / interlock testing
Proven track record leading site commissioning and startup teams.
Experience with GMP-regulated systems and validation handover.
Strong understanding of:
ISA-88 batch control
ISA-95 integration concepts
21 CFR Part 11
Data integrity
Change control
Willingness to work on-site during intense commissioning and startup phases.
Preferred Experience
Experience in sterile fill-finish, biologics, API, or vaccine manufacturing.
Knowledge of DeltaV Batch Executive, Syncade, MES, PI Historian, and SCADA integrations.
Experience with CIP/SIP, clean utilities, process skids, and single‑use systems.
Familiarity with cybersecurity, network segmentation, and virtualized DeltaV environments.
Previous experience on capital projects, plant expansions, or greenfield builds.
Exposure to international commissioning standards and multi‑site deployments.
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