Lead Mechanical Design Engineer
Location
Munster Region, Ireland
Working Pattern
Predominantly onsite, minimum four days per week
Overview
A leading medical technology organisation in the Munster region is seeking an experienced Lead Mechanical Design Engineer to take a senior technical and leadership role within a regulated product development environment.
This position has responsibility for the design, development, and verification of complex medical devices, including both capital equipment and disposable components.
The role combines hands on engineering delivery with project leadership, mentoring, and cross functional collaboration across the full product lifecycle.
Key Responsibilities
Lead the mechanical design, development, and verification of complex assemblies, sub assemblies, components, and packaging
Translate product and user requirements into clear, robust technical specifications
Select appropriate materials, manufacturing processes, tooling, automation, and equipment
Conduct feasibility studies, engineering analysis, and proof of concept testing
Drive design and process improvements focused on performance, quality, cost, and manufacturability
Lead risk management activities including PHA, FTA, dFMEA, and uFMEA
Perform root cause analysis and implement corrective actions following failure investigations
Work closely with manufacturing and operations teams to resolve technical issues and optimise processes
Manage projects or sub projects, coordinating cross functional teams and timelines
Apply structured project management and product development lifecycle methodologies
Provide technical support to suppliers and subcontract manufacturing partners
Lead and contribute to technical design reviews with internal and external stakeholders
Stay current with emerging technologies, tools, and best practice
Support team leadership activities including mentoring, coaching, and recruitment input
Plan, prioritise, and coordinate daily activities to ensure delivery against programme objectives
Experience and Qualifications
Degree qualified in Mechanical Engineering, Biomedical Engineering, or a related discipline
Six to nine years experience in medical device mechanical design engineering
Minimum five years experience leading design projects or technical teams
Proven background working on both capital equipment and disposable medical devices
Strong understanding of engineering fundamentals, documentation control, and structured problem solving
High level proficiency in GD&T and application in design and inspection
Experience with Design for Six Sigma, statistical analysis, and DOE
Deep knowledge of materials, manufacturing techniques, and design for manufacturability and assembly
Experience working within regulated quality systems including ISO *****, MDR, and FDA CFR 820
Familiarity with Stage Gate or structured product development lifecycle frameworks
Strong communication, leadership, and stakeholder management skills
High attention to detail with a quality focused mindset
Additional Information
This opportunity would suit a senior mechanical engineer who enjoys technical leadership, mentoring others, and delivering high reliability products in a regulated MedTech environment.
Due to the nature of the role and required cross functional integration, a strong onsite presence is essential.
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