Senior Staff Engineer, Manufacturing.
We are seeking a highly motivated and technically accomplished Senior Staff Engineer to join our advanced manufacturing team focused on Hip Stem and Acetabular Cup production. This is a strategic, hands-on leadership role, offering exposure to cutting-edge manufacturing disciplines such as automation, robotics, thermal coatings, automated inspection, and continuous process improvement. The ideal candidate thrives in a fast-paced environment and brings strong problem-solving skills, technical expertise, and a commitment to excellence.
Key Responsibilities
* Provide technical leadership across complex manufacturing processes, delivering innovative solutions that enhance product quality and operational performance.
* Build deep technical knowledge of best practices within the medical device industry, leveraging internal expertise and external networks including academic, divisional, and supplier partnerships.
* Drive a culture of high engagement and continuous development by mentoring and supporting a team of engineers through structured technical guidance.
* Lead root cause analysis and the development of robust solutions to technical challenges across automated and manual processes.
* Own system-level design strategy and oversee the design, development, testing, and refinement of manufacturing systems, sub-systems, and components.
* Identify and implement process improvements and procedural changes to support operational excellence and compliance.
* Act as a trusted technical advisor, providing direction and mentorship to engineering teams while collaborating cross-functionally to support business goals.
Qualifications & Experience
* Level 8 Honours Degree in an Engineering discipline.
* 6 plus years manufacturing experience with increasing levels of responsibility
* Advanced qualifications highly desirable (Master's, PhD, or Six Sigma Black Belt).
* Proven experience in thermal spray coatings, deposition technologies, or materials science is a distinct advantage.
* Demonstrated success in leading cross-functional engineering teams within high-tech or regulated manufacturing environments.
* Strong analytical and decision-making skills with a proven ability to manage multiple priorities in a dynamic, results-driven setting.
* Exceptional communication and influencing skills, with the confidence to engage with stakeholders at all levels, both internally and externally.
* A proactive mindset with a focus on innovation, quality, and continuous improvement.