Moulding Department Senior Lead
Our client, a market leader in precision manufacturing for the medical device, life sciences, and industrial sectors, is seeking an experienced and driven Moulding Department Senior Lead to join their expanding operations team.
This is a high-impact leadership role, overseeing the daily performance, quality, and strategic direction of the moulding department, while ensuring safety, productivity, and continuous improvement across all levels.
The successful candidate will bring strong technical expertise in injection moulding, paired with a proven ability to manage and inspire teams in a fast-paced, regulated manufacturing environment.
Responsibilities include but are not limited to:
Leadership & People Management
* Lead, coach, and support a team of moulding technicians and operators across multiple shifts.
* Drive a culture of accountability, collaboration, and continuous improvement.
* Manage team scheduling, performance reviews, skills development, and succession planning.
* Lead daily stand-up meetings and production briefings.
Production Management
* Oversee day-to-day moulding operations to meet output, quality, and delivery targets.
* Monitor equipment performance (OEE), identify inefficiencies, and implement corrective actions.
* Coordinate with planning and logistics teams to optimise workflow and resource use.
* Manage multiple concurrent projects while ensuring minimal downtime.
Quality Assurance & Compliance
* Ensure adherence to internal quality standards, customer requirements, and regulatory guidelines (e.g. ISO
* Implement and maintain inspection protocols and process controls.
* Lead investigations into non-conformances and support CAPA implementation.
* Champion continuous improvement initiatives within the department.
Technical Expertise
* Troubleshoot complex moulding or machine-related issues.
* Optimise moulding parameters for new product introductions and existing production.
* Support equipment upgrades, tooling changes, and process validations.
* Maintain up-to-date documentation including SOPs, work instructions, and change records.
Health, Safety & Environment
* Ensure compliance with all company health and safety policies.
* Promote and maintain a clean, organised, and hazard-free work environment.
* Lead safety briefings, incident investigations, and corrective action plans.
Strategic Contribution
* Participate in budgeting, resource planning, and equipment investment discussions.
* Collaborate cross-functionally with Engineering, Quality, Supply Chain, and R&D teams.
* Support the transfer of new products into production and scaling of existing lines.
Job Requirements:
* Minimum 5+ years of injection moulding experience, with at least 2 years in a supervisory or leadership role.
* Degree or relevant qualification in Manufacturing, Plastics, Tooling, or Engineering preferred.
* Advanced knowledge of moulding processes, materials, tooling, and machine troubleshooting.
* Familiarity with robotics, automation systems, and modern moulding technologies.
* Experience in a regulated manufacturing environment (medical device, pharma, aerospace, etc.).
* Strong working knowledge of lean principles, 5S, and process optimisation.
Key Skills & Competencies:
* Team leadership and people development
* Operational excellence and production planning
* Data-driven problem solving and root cause analysis
* Clear and confident communicator
* Strong organisational and multitasking ability
* Technical aptitude and process ownership
* Conflict resolution and decision-making under pressure
* Continuous improvement mindset
* ERP/MRP and MS Office proficiency
What's on Offer:
* Competitive salary commensurate with experience
* Company pension scheme with employer contributions
* Performance-related bonus
* Career advancement and leadership development programmes
* Tuition support for further education
* Exposure to cutting-edge moulding, robotics, and automation technology
Immediate interviews available for qualified candidates.
Note: By applying for this position, you may also be considered by Pale Blue Dot Recruitment for other or future relevant vacancies.
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