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* Process Introduction of New Tools; Tool trials at tool makers and in-house, tool set-up, qualification runs and handover to production.
* Assist with the design and debugging of new systems, tooling and automation.
* Completion of IQ, OQ, PQ validation reports. Complete product validations being capable of generating a process window IQ / OQ / PQ protocols and reports.
* Perform designed experiments to enhance processes as well as improve yields and utilization through reduced cycle and efficient set-ups.
* Front line liaison with customers, suppliers and toolmakers.
* Responsible for the Moulding Process Systems including setting sheets, process control, deviation and control of setting sheets.
* Troubleshooting, supporting Team Leaders as required.
* Give technical assistance/direction to moulding technicians and operators
* Liaising with tool room, maintenance, production and quality on a daily basis.
* Develop/Implement maintenance programs for moulding and ancillary equipment.
* Assist in maintaining clean, safe working environment.
* Adhere to Plant Safety requirements and Health & Safety requirements relating to your work, assuming responsibility for those aspects of the OH&S System over which you have control to ensure the health and safety of yourself and others.
* Be aware of the potential environmental impacts associated with your work and the implications of non-conformance.
* Contribute to enhanced energy performance by conservation of energy where possible (Lighting, Equipment, Air Conditioning etc).
* Contribute to the continual improvement activities of the OH&S, Environmental and Energy Management systems through participation, providing feedback/ suggestions for improvement and by reporting accidents, dangerous occurrence, near miss/ illness, good catch and environmental incidents in a timely manner.
* Other duties as assigned.
Qualifications:
* Degree in Polymer or Mechanical engineering or equivalent with 2-3 years hands on experience in a busy moulding manufacturing environment.
* A knowledge of Engineering and Quality systems.
* A demonstrated ability to solve problems with innovative and cost effective solutions.
* A demonstrated ability to follow structured problem solving methodology.
* Good interpersonal and communication skills.
* Ability to lead and manage projects, project teams and multi-project portfolios.
* Ability to make and implement decisions.
* A keen eye for detail and the ability to work in a highly technical, challenging and changing environment.
* Working knowledge of measurement systems.
* Experience in cleanroom procedures and medical moulding would be an advantage, but not necessary.
* Familiar with process set up and validation, including performing process window/repeatability studies, DOE’s, IQ,OQ,PQ etc.
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