Senior Automation Engineer (DeltaV & Syncade)Limerick, Ireland | Posted on 05/11/2026Horizon Controls Group isseeking an experienced Senior Automation Engineer with strong hands-onexpertise in both Emerson DeltaV and Werum PAS-X Syncade systemsto support and enhance pharmaceutical manufacturing operations in Limerick,Ireland.The successful candidate will play a criticalrole in the design, implementation, validation, optimization, and lifecyclemanagement of automation and MES platforms supporting GMP-regulated productionenvironments. This role requires deep technical knowledge of process controlsystems, manufacturing execution systems, integration architecture, andpharmaceutical compliance standards.This position is ideal for a professional whohas successfully delivered automation and digital manufacturing projects withinbiotech or pharmaceutical manufacturing facilities and possesses strongcollaboration skills across engineering, operations, quality, validation, andIT teams.Key ResponsibilitiesDesign, configure, implement, and maintain Emerson DeltaVDCS/PCS systems for pharmaceutical manufacturing processes.Develop and modify:Control modulesEquipment modulesBatch recipesPhases and operationsAlarms and interlocksHMI graphicsSupport commissioning, startup, SAT, FAT, and qualificationactivities.Troubleshoot DeltaV hardware and software issues in manufacturingenvironments.Perform system upgrades, patches, migrations, and lifecyclemanagement activities.Configure and maintain:OPC interfacesSIS/ESD integrations whereapplicableEnsure high system availability and cybersecurity compliance.Participate in root cause investigations and CAPA implementationfor automation-related deviations.Configure and support Werum PAS-X Syncade MES applicationswithin GMP production operations.Develop and maintain:Electronic Batch Records(EBR)WorkflowsMaterial managementprocessesWeigh & dispensesolutionsEquipment trackingCollaborate with manufacturing and quality teams to optimizeMES-driven workflows.Integrate Syncade with:SAP/ERP systemsLIMSHistorians and dataplatformsSupport electronic review-by-exception initiatives.Drive digital manufacturing and paperless manufacturingtransformation programs.Troubleshoot MES execution issues and support manufacturingoperations during production campaigns.System Integration ResponsibilitiesDevelop and maintain integrations between DeltaV and Syncadeplatforms.Support ISA-88 and ISA-95 aligned automation architectures.Collaborate with IT/OT teams on:Data integrityCybersecurityEnsure compliant data flow between automation layers and enterprisesystems.Support serialisation, track-and-trace, and digital manufacturinginitiatives where applicable.Validation & ComplianceEnsure systems comply with:GMP/GxP requirementsFDA 21 CFR Part 11Annex 11Data Integrity standardsAuthor and review:URSFS/DSIQ/OQ/PQ protocolsTraceability matricesSOPsParticipate in audits and regulatory inspections.Maintain validated state of automation and MES systems.RequirementsRequired QualificationsEducationBachelor’s or Master’s degree in:Automation EngineeringElectrical EngineeringChemical EngineeringBiotechnology EngineeringOther related technicaldisciplineMandatory Technical ExperienceMinimum 5+ years of hands-on Emerson DeltaV experience.Strong experience with:Recipe configurationControl strategiesCommissioning andtroubleshootingSystem administrationExperience in GMP pharmaceutical or biotech manufacturingenvironments.Minimum 3+ years of hands-on Syncade MES experience.Experience configuring and supporting:Electronic Batch RecordsWorkflow managementManufacturing executionprocessesStrong MES integration experience with DeltaV.Candidates must possess strong practicalexperience in BOTH DeltaV and Syncade. Experience in only one platform will notmeet the requirements for this role.Preferred QualificationsExperience in sterile, biologics, API, or fill-finish manufacturingenvironments.Knowledge of:ISA-88ISA-95OPC/OPC UASQL databasesHistorian systemsExperience with:Emerson Lifecycle ServicesPAS-X integrationsSAP integrationDigital transformationprojectsExposure to cloud manufacturing analytics platforms isadvantageous.PMP, DeltaV, or MES certifications are a plus.
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