The HVAC systems R&D Test Lead is responsible for the setup, execution, and day-to-day delivery of HVAC system testing within the R&D laboratory. The role focuses on ensuring that tests are built correctly, run safely, and produce high-quality, repeatable data for use by the engineering teams.
This is a hands-on senior technical role with responsibility for rig build, instrumentation, commissioning, and test execution, as well as supervision of lab technicians and contractors.
Key Responsibilities
Test Setup & Execution
* Build, configure, and commission HVAC test rigs in line with engineering test plans.
* Execute tests on:
o DX systems (CRACs, AHUs)
o Chilled water systems (CRAHs, CDUs, Chillers)
o Thermosyphon refrigerant based systems
* Ensure tests are run safely, consistently, and in accordance with defined procedures.
* Troubleshoot mechanical, refrigeration, and system-level issues during testing.
Instrumentation & Measurement
* Install, configure, and maintain test instrumentation (temperature, pressure, flow, power, etc.).
* Manage calibration and basic verification of measurement equipment.
* Ensure measurement accuracy and repeatability appropriate to the test objectives.
Lab Equipment & Infrastructure
* Take ownership of the day-to-day operation and upkeep of R&D lab equipment, including:
o Generators
o Chillers
o Boilers
o Pumps and hydraulic skids
o Control systems and associated panels
* Coordinate routine inspections, basic maintenance, and fault-finding to ensure lab readiness.
* Liaise with external service providers and contractors for specialist maintenance, servicing, and repairs.
* Support commissioning of new lab equipment and lab capability upgrades
Data Quality & Handover
* Ensure test data is complete, well-structured, and clearly documented.
* Manage data logging and storage.
* Provide clean datasets and test summaries to engineering teams.
* Flag test anomalies or deviations.
Lab & People Coordination
* Provide day-to-day supervision of lab technicians, contractors, and temporary staff.
* Coordinate test schedules, priorities, and resource usage.
* Maintain good housekeeping and safe working practices in the lab.
Safety & Continuous Improvement
* Support risk assessments and safe systems of work.
* Identify opportunities to improve test efficiency, repeatability, and lab workflows.
Required Experience
* Strong hands-on experience with HVAC and refrigeration systems
* Practical experience with lab equipment and measurements: airflow, pressure, temperature, power, flow rates, etc.
* Comfortable working in a lab or test-bay environment.
* Experience guiding technicians or contractors.