OverviewBased in our Ballitore site, the role reports to the Site Manager. The Maintenance and Process Manager is responsible for managing reactive & preventive maintenance at site both internal teams, contractors, 3rd party maintenance. It plans and oversees all repair and installation activities. It ensures compliance with maintenance processes & procedures, maintenance schedules. It delivers on agreed KPI’s of plant availability, effectiveness and costs and in the deployment of best processes and practices.ResponsibilitiesEnsuring that the site manufacturing equipment performance meets or exceeds all required KPI.Provide strategies to ensure all technicians training has been identified and support the ongoing skills enhancement of members of Maintenance teamsEnsure planned preventative maintenance is executed to plan and plans are in place to ensure regulatory conformance alwaysPeriodic maintenance systems review, identification and execution of continuous improvement projects focused on equipment performance, application of best practice maintenance strategies to sustain these improvements long termEnsure all maintenance work performed onsite exceeds Health & Safety and Quality requirementsDrives the Maintenance and Reliability initiative focused on Preventive & Predictive Maintenance, not reactive.Overall responsibility for the adherence for site Maintenance Department budget.Owner of CMMS systems (Pemac) for Maintenance FunctionManaging maintenance technician groupManaging, maintaining, and establishing maintenance procedures for production lines in a GMP manufacturing environment to ensure production meets or performs better than budget.Responsible for end to end process and plant optimisation across production, filling and packing, utilities and milk intakeAct as Process SME and lead technical support for all production impacting issuesEstablish performance standards and optimise performance across all processes in the plantEngage with stakeholders including Quality and Production teams in the prioritisation, development, design and testing of new or enhanced processesUtilising the relevant Change Control Systems, secure approval for implementing changeWork with Production team to plan and execute agreed changesMonitor MES KPI data for individual processes including reporting and trending of dataUtilise data insights to recommend interventions to drive performanceTroubleshooting issues and identifying opportunities to enhance plant performance and drive KPI improvementOwnership of process driven documentation including design, development and roll-out of Standard Operating Procedures, Process documentation (including log books) and training documentationCompletion of QSM documentation relating to Change Control, Event Reports, RCAs etc for specific processesTake leadership role in Change Control for specific processesAs Subject Matter Expert for specific processes, work with training to design, plan and deliver training to new and existing employees and take a lead role in technical competence assessment of TraineesTrain new and existing employees on process management including associated automation systems and MESTo maintain and develop process management capabilities across the siteRequirementsExperience in lead maintenance role in a food manufacturing or pharmaceutical environmentThird level qualification in Engineering/Science or a related discipline.Advanced organisation and planning skills.Demonstrated knowledge of RCA tools (Root Cause Analysis) and lean manufacturing techniques. – repeated in lean and process improvement requirementAbility to liaise effectively with internal and external stakeholders.Experience in Lean Manufacturing, Six Sigma, Process Improvement or product development, is desirableResults driven, customer focused with high performance capability in a fast moving challenging business environmentDemonstrate strong technical ability and attention to detail to do the job at a high level of accomplishmentExcellent communication and interpersonal skills with the ability to bring people with them for the best outcomesAbility to analyse data, recognise trends and recommend actions to drive continuous improvementAbout usThrough our expertise in research and development, customer insights, food safety and state-of-the-art manufacturing we bring innovative food and nutrition solutions to a global market. Our new and vibrant headquarters in Kilkenny City operates as a collaboration hub where multi-functional teams come together in a hybrid work environment.Commitment to Diversity & InclusionWe believe in the value of difference. We know that different perspectives, life experience and backgrounds can drive innovation and deliver growth. We welcome people from all walks of life without regard to race, colour, religion, sex, sexual orientation, gender perception or identity, national origin, age, marital status, or disability status.Join our Talent PoolConsidering a new career in Tirlán but this isn’t the role for you? Join our talent community and sign up for job notifications at www.tirlan.com/careers
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